More locks, and even more problems!

Well, it took a good two hours to get the passengerside lock to work. I had to grind the lock fork through a hole in the door as I couldn't get the lock (not the door lock, but the part with the key) out. But eventually it worked. Before I fitted the other side, I shortened the fork - saved me two hours work there! But of course nothing is ease. It appears that there has been added a liberal amount of filler around the hole in the doorplate where the lock shall be. And this means that the "legs" that hold the lock cannot engage. This meant another hour of swearing and scraping knuckles before I got all done

During this process I had to remove the locking mechanism - which were to say the least looking a bit tatty. Took the chance and gave it a good clean and a layer of paint. It was very red from a previous respray (by PO). Car is green now, and it really looked YUK.

Before
After

Next week the drive shaft, spring and diff will be removed and replaced by a new parts. Hopefully! I have new AVOs ready, and somewhere in the post is a pair of new longer drive shafts. Some years ago I bought a recon diff from Jon Wolfe. It is a 4.11 but rebuild into a later diff housing (only 4 holes for studs) and with fatter input and output shafts.

New locks - and new problems!

Finally got around to fit the new WB-locks I bought for the spit. Quite nice locks actually, with nice WB-key set and FS-keynumbers. All good. And much better than other locks in the market, as I do not have to make the hole in the doorplate larger. After a bit of fiddling around, the lock went in very nicely. All very good - until........ I tried to lock the door!


The fork which is engaging the locking mechanism is to long and cannot turn as it touches the reinforcement plate on the doorshell. In the picture below you van see the culprit - it is supposed to turn counter clockwise. Crap! And there is absolutely no easy way to get these locks of the door again.

I will have to remove the locking mechanism on the door to be able to turn the lockforks downwards and gently remove some metal from the fork. Not what I really needed. Thought the lockjob was going to be easy - then again - what is easy with these cars and repro spares!!!